The best machine carpet yarn
What is the best machine-made carpet yarn? This may be the question of many machine-made carpet buyers. Machine-made carpets with high quality and a variety of colors and designs have taken the pulse of the carpet market well. Carpet production has a wide variety, and this variety includes, in addition to the appearance, the type of yarn and the material of the carpet. In fact, various synthetic yarns are used in the production of various types of machine-made carpets. Yarns that differ in quality and durability, and this difference also leads to the production of various carpets. Let us introduce the best machine-made carpet yarn, but before that, it is better to get acquainted with the types of machine-made carpet yarns.
What types of yarns are machine-made carpets produced from?
Machine-made carpet yarns are of three types. Weft yarn, warp yarn, and weft yarn. Warp yarn, also called cheleh yarn, is a yarn in the longitudinal direction on which the longitudinal strength of the carpet and the quality and durability of the carpet depend. The weft yarn is placed in the width direction and plays an important role in the strength of the carpet and holds the pile yarn. The pile yarn is also the same yarn that is seen on the surface of the carpet and is usually low in height. The combination of these yarns makes a machine-made carpet. Of course, in examples of machine-made carpets such as machine-made carpet kilims, pile yarn is not used.
Considering that your carpet is handmade or machine-made, the type of yarn used in it also makes the carpet. But in general, polyester and cotton yarns are used for the warp yarn, and sometimes even a combination of the two. For the weft yarn, these yarns are also used in addition to jute yarn, which is a type of plant fiber.
In general, when talking about machine-made carpet yarn, we do not mean any of these yarns, but rather the pile yarn of the carpet. It is true that warp and weft yarns also have an important impact on the quality of the carpet, but they do not vary much, and in most machine-made carpets, polyester yarn is used for the warp and weft yarns. This is while the yarns of machine-made carpets are diverse, and each has its own specific characteristics. Synthetic yarns include four types of acrylic, polyester, polypropylene, and nylon. Among these four types of nylon yarn, it is the least used.
Using the best carpet yarn is of great importance in its quality. Apart from the characteristics of each, these yarns have different quality levels. First-class carpets are definitely produced from first-class yarns, and the more the quality of the yarns decreases, the lower the overall quality of the carpet. Therefore, in addition to the type of carpet, its quality level also becomes important.
Acrylic yarn is the best machine-made carpet yarn
One of the most widely used yarns in the machine-made carpet industry is acrylic yarn. We can safely say that this yarn is the best machine-made carpet yarn. Acrylic yarns are produced from synthetic fibers. These yarns are better than polyester and polypropylene yarns. Of course, acrylic yarns have different quality levels. Most of these yarns are imported from Germany and Turkey. First-class carpets are produced with first-class yarns. Another important issue in increasing the quality of acrylic yarns is the heat-setting process. Heat-set yarns are heated by hot water vapor, and their quality and durability increase. In fact, it must be said that heat-set acrylic yarn is the best machine-made carpet yarn.
Piling in carpets woven with this yarn is minimized. Acrylic yarns do not have the bad and unpleasant smell of plastic and petroleum. These yarns do not cause allergies and are very similar in appearance to woolen yarns. Handmade machine-made carpets are also called carpets that are often woven with heat-set acrylic yarn at high density. For this reason, 1500-count and 1200-count carpets woven with heat-set acrylic yarn are mostly used for tableau carpets.
Polyester yarn and its properties
Polyester yarns are also among the best machine-made carpet yarns, which are of course placed after acrylic. These yarns gain higher durability and quality if they are heat-set. These yarns are mostly used to weave modern and fancy carpets. The quality of polyester carpets is slightly lower than acrylic. Carpets woven with acrylic yarns are highly resistant to heat, light, and abrasion. So much so that if you place a hot iron or hot pot on them, they will withstand 2 to 3 minutes and no damage will occur to them. While polyester carpets do not have this feature.
Polyester carpets have little flexibility, which is why they are damaged more quickly by abrasion. Perhaps the main advantage of these yarns is their low price. These yarns are cheaper than acrylic yarns, and as a result, the price of carpets woven with them is cheaper.
Polypropylene yarns in the machine-made carpet industry
Another fiber used in the machine-made carpet industry is polypropylene yarn. This yarn is similar to acrylic yarn in appearance, but it is different from it in quality. For example, polypropylene yarns do not have good recyclability, and for this reason, the carpet loses its softness after a while. This is an issue that does not exist in acrylic carpets at all.
Polypropylene yarns have a high melting point. They are very resistant to heat, but the sun can damage their color and cause them to fade. In general, these yarns do not take color very well. For this reason, carpets woven with propylene have a lower aesthetic rating than acrylic carpets.
In fact, acrylic yarn does not have any of the disadvantages of other synthetic yarns, which is why it is called the best machine-made carpet yarn. However, propylene yarns also have good advantages. Although these yarns have little resistance to sunlight, they are very resistant to chemicals. For this reason, they are less damaged by washing. This is while acrylic carpets are more vulnerable in this case, and if machine-made carpets are not washed properly and properly, this carpet will be damaged over time.
The effect of synthetic yarns on the appearance of machine-woven carpets
The low quality of machine-woven carpet yarn has a direct impact on the durability and lifespan of the carpet. It also causes problems such as pilling, sensitivity, and bad odor after purchasing the carpet. Using acrylic yarn as the best machine-woven carpet yarn reduces these problems. Especially if the yarn is heat-set before weaving. But apart from this, acrylic yarns as the best machine-woven carpet yarn also affect the appearance and beauty of the carpet. Acrylic yarns have a shiny appearance and when you touch the carpet, the woven grains are coherent.
The good dyeability of this acrylic yarn makes its appearance brighter and more beautiful. Among all synthetic yarns, acrylic yarn is the best machine-woven carpet yarn, the carpets woven with it are beautiful and of high quality. Therefore, it is not surprising that most machine-woven carpets are woven with this yarn.
The price of machine-made carpets depends on the yarn used in them
It is natural that when we say that the best machine-made carpet yarn is acrylic yarn, carpets woven with it should also have a higher price. Although polypropylene and polyester yarns also improve their resistance and quality when heat-set, acrylic carpets are generally of higher quality and therefore more expensive.
Ways to identify the type of machine-made carpet yarn
To find out what kind of yarn a woven carpet is made of, we can use methods such as touching it. For example, by touching a quality carpet, the yarns will pass through your hands in a granular and regular manner. Similarly, if you put your face close to the carpet, the carpet should not smell like plastic or greasy materials. These are simple ways to identify a good machine-made carpet, but ultimately identifying the type of yarn is not an easy task and not everyone can do it. For this reason, you should make your purchase from a reputable store. Dariush Carpet is well-known in this field and offers a warranty and certificate of authenticity when purchasing the product. On the other hand, it has the possibility of return, which puts the buyer's mind at ease in every way.